Metal Fabrication: Managing Your Expenses for Stainless Steel Manufacturing

8 November 2017
 Categories: Industrial & Manufacturing, Blog

Stainless steel is a favoured material in custom metal fabrication because of its exceptional strength. In simple terms, it can withstand high compressional and tensional forces as well as mechanical impact without deformation. Also, stainless steel is not vulnerable to corrosion. This property ensures the durability of the fabricated product and its exceptional performance in adverse conditions. Unfortunately, stainless steel fabrication can be an expensive undertaking for your business. If you are concerned about the projected expenses, you should think about using the practical tips below to reduce the total project expenses.

Choose the Right Material Grade

There are different material grades which are classified as stainless steel in the industrial and manufacturing sector. The metals are different in terms of performance, durability and costs. You should evaluate the various grades in the market and make a thorough comparison before choosing the most appropriate match. Your goal should be to select a metal which will meet your requirements while minimising the material purchase expenses. 

For example, if the product or part will not be used in a highly corrosive situation, you can choose stainless steel with low chromium content. This option will be cheaper and will perform well in an average environment. If you are fabricating a custom product for specialised applications, you should be careful not to overestimate the required performance properties. For instance, a custom part for use in general saline surroundings does not have to withstand high temperatures. 

Consider Product or Part Redesign

You should invest in alternative design concepts for your custom stainless steel products or parts. Numerous businesses have been using the same old methods in spite of the advances in design technology. As a result, a lot of money is lost unnecessarily. If you would like to minimise these losses, you should consider having a discussion with your design engineer on improving your products. In simple terms, you should evaluate the different ways you can leverage techniques such as CNC machining to ensure optimal efficiency. For example, you can reduce the assembly processes by creating a less modular product or minimise material wastage by creating compact items.

Minimise the Secondary Finishing Processes

The secondary processes performed after the actual fabrication of your stainless steel product could be contributing to the high cumulative expenses. Therefore, you should think about reducing the number of finishing processes on your custom items. This practice can reduce your long-term costs. For example, if the stainless steel part will not be conspicuous during its use, there is no need to polish and buff the surfaces.